The packing process is an integral part of the supply chain End of line packaging automation. It can protect the objects within from damage, display goods, and even give consumers important information.
Product packaging, on the other hand, can be time-consuming, costly, and challenging to do without errors. These difficulties need the use of packing automation. Companies that use the proper technology and innovations can reduce manufacturing costs and streamline processes to keep up with rising demand End of line packaging automation.
In this post, we’ll look at end-of-line packaging automation technology as well as the numerous advantages of packaging automation for your firm.
What Exactly Is Automation?
Automation is the development and application of technologies that reduce human intervention in operations. Previously, things had to be hand packaged before being shipped out to users. Many machines can now accomplish this process more efficiently, and more businesses are updating their operations to keep up.
Automation equipment comes in various forms, ranging from software to hardware to robotics. The packaging automation process progresses from semi-automatic to fully automated packaging lines, using specific equipment or basic procedures. Operations can range from as simple as automatically shaping and sealing a carton to as complex as a complete packing line capable of sealing, stacking, and entire unitizing pallets of goods. Businesses may achieve more with less by automating certain operations.
Automation of End-Of-Line Packaging
Packaging automation is the way to go if you want to optimize your end-of-line production while reaping the benefits of automation technology.
There are four primary technologies to consider when it comes to end-of-line packing automation:
Case packing (top load)
Case packaging at the bottom
Packing for drop cases
Packing of side cases
1. Case Packing with a Top Load
As the name implies, top load case packaging entails loading products into cases from above. It is an excellent packaging solution for products that cannot be loaded from the side, such as beer bottles in an RSC case. Top load case packers may attain speeds of up to 30 points per minute and are particularly appropriate for applications requiring flexible End of line packaging automation.
2. Case Packing with Bottom Loading
This case packing solution is ideal for objects that cannot be picked vertically or tilted and require delicate handling. It is most commonly seen in the dairy, publishing, and personal care industries.
3. Packing of Side Load Cases
A side load case packing machine is an excellent choice for firms that require speed and high productivity. This system can process more than 75 cases per minute.
Objects are inserted into the case from the side with this method, as the name implies. This case packer is suitable for all case types, including Regular Slotted Containers (RSC), Tray, Wrap-around, Harness, and Half Slotted Case (HSC).
Packing of Drop Cases
Drop case packers are a more traditional kind of packing automation. The main advantage of this technology is that it provides for simple changeover and positioning flexibility.
Automated wrapping
An automated stretch wrapper can aid in the optimization of the entire packaging process. These technologies enable producers to reduce the number of workers necessary and perform the wrapping process more quickly, allowing for faster deliveries.
The automated wrapper rotates pre-stretched wrapping films around pallets and objects on a horizontal axis to provide maximum strength and safety. Stretch wrapping automation systems come in three varieties: rotary towers, turntables, and flat.
Why Should the Secondary Packaging Process Be Automated?
1. Automation helps you save money
Every year, an automated system can save your organization thousands of dollars in wages. This is because packaging automation dramatically reduces the number of personnel required to accomplish a specific packaging procedure. You can also avoid recruiting mistakes, which can be costly for any business.
2. Less human error
No matter how competent they are at their jobs, employees are destined to make mistakes from time to time. Machines, on the other hand, can accomplish tasks more precisely. Moreover, automation decreases human involvement in the packing process, reducing human errors.
3. Automation saves time
Machines can execute jobs far more quickly than humans. As a result, automated systems can save valuable time by automating operations that take days or even hours to perform. This enhanced productivity leads to a more extensive product output, which means more earnings for your organization.
Furthermore, end-of-line packaging automation frees up your staff, allowing them to focus on other critical steps in the manufacturing process.
4. Less Breakage
Breakages are common during packaging because people drop boxes, especially after performing the same operation repeatedly, and forklift accidents might occur. When this happens, the products and the container may be damaged, and the losses are attributed to human mistakes. What if you have a very clumsy individual on your team? Such breaks will become more frequent, and the total cost will quickly mount.
5. Reduces employee health and safety risks
Employees who perform repetitive physical tasks are more likely to overexert themselves, leading to work-related injuries. By automating such operations, you may remove these employees from the equation, reducing health and safety risks. In addition, this can save your company a lot of money regarding lost workdays, employee training, and potential lawsuits.
6. Increased Customer Satisfaction
Overall, automation increases consumer satisfaction and happiness with your offerings. Because automated systems are speedier, you can offer a faster delivery time. These methods also reduce human mistakes, ensuring that shipments are of high quality. Packaging automation can aid in the development of trust between a company and its consumers High pressure compressor in Pakistan.
Would You Like to Simplify Your Packaging Process?
Blueprint Automation provides a variety of packaging automation solutions to match your company’s needs. Contact us right away to talk with a specialist.
